Stationary concrete plant is usually used in large and medium-sized water conservancy, electric power, bridge, and other projects with large concrete volume, long construction period, and concentrated construction sites.
AIMIX stationary concrete plant in the world
AJ-25 in Pakistan
| Model | AJ-25 |
| Theoretical Productivity (m3/h) | 25 |
| Mixer Model (Mixer Output L) | JS500 |
| Mixer Power (kW) | 18.5 |
| Mixing Cycle Period (s) | 67 |
| Rated Input Volume (Model of Batching Machine L) | 800 |
| Standard Aggregate Bin Capacity (m3) | 3×3 |
| Category of Aggregate | 2/3 |
| Overall Weight (ton) | ≈15 |
| Installation Power (kW) | ≈65 |
AJ-35 in the Philippines
| Model | AJ-35 |
| Theoretical Productivity (m3/h) | 35 |
| Mixer Model (Mixer Output L) | JS750 |
| Mixer Power (kW) | 30 |
| Mixing Cycle Period (s) | 72 |
| Rated Input Volume (Model of Batching Machine L) | 1200 |
| Standard Aggregate Bin Capacity (m3) | 3×5 |
| Category of Aggregate | 2/3/4 |
| Overall Weight (ton) | ≈18 |
| Installation Power (kW) | ≈75 |
AJ-50 in Tajikistan
| Model | AJ-50 |
| Theoretical Productivity (m3/h) | 50 |
| Mixer Model (Mixer Output L) | JS1000 |
| Mixer Power (kW) | 2×18.5 |
| Mixing Cycle Period (s) | 72 |
| Rated Input Volume (Model of Batching Machine L) | 1600 |
| Standard Aggregate Bin Capacity (m3) | 3×8 |
| Category of Aggregate | 3/4 |
| Overall Weight (ton) | ≈23 |
| Installation Power (kW) | ≈100 |
AJ-75 in Kazakhstan
| Model | AJ-75 |
| Theoretical Productivity (m3/h) | 75 |
| Mixer Model (Mixer Output L) | JS1500 |
| Mixer Power (kW) | 2×30 |
| Mixing Cycle Period (s) | 72 |
| Rated Input Volume (Model of Batching Machine L) | 2400 |
| Standard Aggregate Bin Capacity (m3) | 3×12 |
| Category of Aggregate | 4/5 |
| Overall Weight (ton) | ≈30 |
| Installation Power (kW) | ≈140 |
AJ-60 in Sri Lanka
| Model | AJ-60 |
| Theoretical Productivity (m3/h) | 60 |
| Mixer Model (Mixer Output L) | JS1000 |
| Mixer Power (kW) | 2×18.5 |
| Mixing Cycle Period (s) | 60 |
| Rated Input Volume (Model of Batching Machine L) | 1600 |
| Standard Aggregate Bin Capacity (m3) | 4×7 |
| Category of Aggregate | 4/5 |
| Overall Weight (ton) | ≈40 |
| Installation Power (kW) | ≈110 |
AJ-90 in Uzbekistan
| Model | AJ-90 |
| Theoretical Productivity (m3/h) | 90 |
| Mixer Model (Mixer Output L) | JS1500 |
| Mixer Power (kW) | 2×30 |
| Mixing Cycle Period (s) | 60 |
| Rated Input Volume (Model of Batching Machine L) | 2400 |
| Standard Aggregate Bin Capacity (m3) | 4×15 |
| Category of Aggregate | 4/5 |
| Overall Weight (ton) | ≈68 |
| Installation Power (kW) | ≈160 |
Components of stationary concrete mixing plant
It consists of a concrete mixing machine, materials weighing system, hopper/belt conveyor, cement silos, screw conveyor, PLC control system, and other auxiliary equipment. For its high degree of mechanism and automation, its productivity is high and can make sure the quality of concrete mixture and cement cost.
Now, let’s learn more about these efficient stationary concrete batch plants.
Working principle
The main principle of the stationary concrete plant is to use cement as the cementing material, mixing sand, lime, cinder, and other raw materials, and finally making it into a concrete mixture, which is put into construction and production as a wall material. In detail, there are three steps mainly.
1. The wheel loader discharge all kinds of aggregates into the concrete batching machine. And aggregate after weighing and batching will enter the JS series concrete mixer through a belt conveyor or skip hoist.
2. Cement and fly ash will enter the concrete mixing machine through the screw conveyor from cement storage silos.
3. Pump the additive into the water and discharged it together with the water into the mixer.
At last, mix all of the raw materials and discharge the concrete mixture into a concrete transit mixer.
Advantages of stationary concrete plants
1. High productivity and efficiency. Our stationary concrete batching plant for sale can work continuously.
2. Mixing evenly. The mixture entering the mixer is a homogeneous material, and the mixing process of the mixture in the mixer is a mixing and hydration process, so the mixing time can be shortened. Moreover, it can also achieve good mixing effects for concrete with dry hardness, plasticity, and various proportions. And the mixing is even and the efficiency is high.
3. No leakage and less wear. We equip the stationary concrete mixing plant for sale with JS series twin-shaft concrete mixer. It has shaft-end seal performance, which prevents leakage.
4. Low failure: The start and stop times of all equipment in a continuous mixing plant are only 1/7-1/3 of that of an intermittent mixing plant, so the equipment has a long life and low failure probability.
5. Environmental protection. The stationary concrete mixing plant has a good environmental protection function. During the operation of the machine, the powder handling is carried out in a fully enclosed system. The powder tank adopts a high-efficiency dust collector/mist spray and other methods to greatly reduce dust pollution to the environment.
6. Less noise. There are muffler devices for pneumatic system exhaust and unloading equipment to effectively reduce noise pollution.
7. High configuration. The plant not only has an excellent mixing machine, but also a variety of sophisticated accessories, such as screw conveyors, metering sensors, pneumatic components, etc. These components ensure a high degree of reliability, accurate measurement skills, and long service life.
Video cases about stationary concrete plant
Working Video Of AJ-50 In Uzbekistan
AJ-35 Was Put Into Use In Myanmar
Customer Feedback From AJ-35 Operator In The Philippines
Ways to choose a right type concrete plant
There are seven aspects about how to choose the right stationary concrete plant. Let’s see it together.
1. Production scale. Users can judge the production capacity of concrete mixing equipment according to the scale of production.
The annual output is less than 200,000 m3, the concrete mixing equipment productivity is generally not less than 90m3/h; the annual output is 200,000 to 300,000 m3, the concrete mixing equipment productivity is generally 120m3/h; the annual output is more than 300,000 m3, the concrete mixing equipment productivity is average It is 150 m3/h or 200m3/h. This is the best way to choose the right stationary concrete mixing plant for sale.
2. Construction site. According to the scale of the construction site, there are two types of stationary batching plants for your selection. AJ-25, AJ-35, AJ-50, and AJ-75 are hopper-type small concrete plants, while AJ-60, AJ-90, and AJ-120 are belt conveyor-type stationary concrete batching plants.
The former is with characteristics of small volume, which is also suitable for small and medium-sized projects. However, belt type concrete plant has large land occupation, because aggregate conveying needs a long belt conveyor.
Therefore, you can choose the right volume concrete plant according to the scale of your construction site.
3. Auxiliary equipment. It is also a very important aspect. The high configuration will complete the perfect concrete mixing effect.
The user can choose the specifications and working dimensions of the concrete mixer according to the situation of the attached equipment. The loading capacity of the mixer truck should be matched with the discharge capacity of the mixer. Improper matching will affect work efficiency. The loading capacity of the loader should match the loading height of the batching station of the stationary concrete plants.
4. Technical performance of the stationary concrete plant. It is mainly considered from the aspects of equipment advancement, reliability, superiority, and versatility. The equipment should have the characteristics of advanced working principle, a high degree of automation, good maintainability, strong applicability， powerful management function, good interchangeability, and good environmental performance.
5. Reputation of the supplier. It mainly includes whether the installation and debugging are strict; whether the technical guidance and training are in place; whether the after-sales service is timely; whether the supply of spare parts is sufficient.
6. Stationary concrete batching plant price. It is unwise to pursue equipment technical performance in an all-around way and will increase unnecessary investment. However, only pursuing low investment and reducing equipment technical performance will increase the cost of use. This approach is also undesirable.
So, when you are selecting a stationary concrete plant, you need to pay a visit to the factory and office, fully consider all of the after-sales conditions, and make a decision.
About AIMIX GROUP
AIMIX GROUP CO., LTD is a reliable stationary concrete batching plant supplier and manufacturer in China. And with over thirty years’ experience, AIMIX has exported the plant to more than 100 countries. Moreover, AIMIX established overseas offices in Uzbekistan, Russia, Sri Lanka, Pakistan, the Philippines, and Malaysia, to serve customers better.
After-sales service team show
So if you are looking for a concrete plant, come on to visit AIMIX GROUP, we will try our best for your project.
