Hopper batching plant is used to produce fresh concrete mixture for various projects. Aggregate lifting is by a hopper.
What is hopper batching plant
Hopper batching plant is a small type of concrete plant, why name it hopper? Because there is a procedure that aggregate lifting is through a hopper, which differs from the large commercial concrete batching plant. And this type of small concrete batching plant has characteristics of small volume, small land occupation, simple operation, quick installation, easy maintenance, and automatic control.
Installation Video Of AJ-35 Concrete Batching Plant
AIMIX hopper batching plants
AIMIX GROUP can supply users with models of AJ-25, AJ-35, AJ-50, and AJ-75. This type of hopper lift concrete mixing plant has good sales volume. And we have exported more than 100 sets of concrete plants abroad. Many countries have our skip hopper stationary concrete batching plant. Such as Uzbekistan, Tajikistan, the Philippines, Pakistan, Russia, Armenia, Myanmar, Indonesia, Syria, Kenya, Bangladesh, Sri Lanka, Kazakhstan, East Timor, Uganda, etc.
Let’s see these four types of single holding hopper batching plant together.
Types of concrete plant with skip hoist
25, 35, 50, and 75 means its production capacity, for example, AJ-25 batching plant can produce 25m3 concrete per hour, AJ-35 concrete plant can produce 35m3 per hour.
AJ-25 skip hoist concrete batching plant in Pakistan
It is equipped with JS500 twin shaft concrete mixer, PLD800 concrete batching machine, weighing system, pneumatic system, etc.
Specifications of AJ-25
| Model | AJ-25 |
| Theoretical Productivity (m3/h) | 25 |
| Mixer Model (Mixer Output L) | JS500 |
| Mixer Power (kW) | 18.5 |
| Mixing Cycle Period (s) | 67 |
| Rated Input Volume (Model of Batching Machine L) | 800 |
| Standard Aggregate Bin Capacity (m3) | 3×3 |
| Category of Aggregate | 2/3 |
| Overall Weight (ton) | ≈15 |
| Installation Power (kW) | ≈65 |
Characteristics of AJ-25
1. Modular design and easy disassembly
AJ-25 skip hoist concrete production equipment adopts a combined structure, which makes the installation and relocation very convenient.
2. High mixing quality
AJ-25 concrete mixing plant adopts JS500 compulsory concrete mixer, which has features of good mixing quality and high efficiency.
3. Accurate measurement
Aggregate batching machine and weighing sensor realize accurate measurement and high production efficiency.
AJ-35 hopper lift concrete bacthing pant worked in Myanmar
AJ-35 hopper batching plant is configurized with JS750 twin shaft mixer, PLD1200 aggregate batcher.
Specifications of AJ-35
| Model | AJ-35 |
| Theoretical Productivity (m3/h) | 35 |
| Mixer Model (Mixer Output L) | JS750 |
| Mixer Power (kW) | 30 |
| Mixing Cycle Period (s) | 72 |
| Rated Input Volume (Model of Batching Machine L) | 1200 |
| Standard Aggregate Bin Capacity (m3) | 3×5 |
| Category of Aggregate | 2/3/4 |
| Overall Weight (ton) | ≈18 |
| Installation Power (kW) | ≈75 |
Characteristics of AJ-35
1. Accurate measurement and high efficiency. We use the PLD1200 batching machine for aggregate batching.
2. Good mixing quality. We adopt a JS750 twin shaft compulsory concrete mixer, which can realize the effect of good mixing quality and high efficiency.
3. Compact structure and easy installation. The whole AJ-35 hopper concrete batching plant has features of modular design, easy installation, and relocation.
4. Electronic scale measurement achieves high precision: powder, water, admixtures are measured by electronic scale, high precision ingredients are good for high-quality concrete production.
5. Water pump can spray evenly: the water supply system adopts the principle of siphon type pump pressurization, so that accelerate the water velocity.
6.Imported components and achieve advanced performance: the electrical control system adopts imported components, which have characteristics of reliable performance. Users can choose both manual and automatic control, therefore, it is very easy to operate.
Working video of AJ-35 skip hoist concrete batching plant in Myanmar
AJ-50 hopper type concrete batching plant in Pakistan
AJ-50 is the most popular type concrete batching plant in the world. We nearly sold more than 20 sets of this type recent two years. Our AJ-50 concrete batching plants are used in the Philippines, Pakistan, Uzbekistan, Bangladesh, Tajikistan, etc.
Specifications of AJ-50
| Model | AJ-50 |
| Theoretical Productivity (m3/h) | 50 |
| Mixer Model (Mixer Output L) | JS1000 |
| Mixer Power (kW) | 2×18.5 |
| Mixing Cycle Period (s) | 72 |
| Rated Input Volume (Model of Batching Machine L) | 1600 |
| Standard Aggregate Bin Capacity (m3) | 3×8 |
| Category of Aggregate | 3/4 |
| Overall Weight (ton) | ≈23 |
| Installation Power (kW) | ≈100 |
Advantages of AJ-50 batch plant
1.AJ-50 small concrete batching plant has a small land occupation. Compared with the usual mixing plant with inclined belt conveying, it can save up to half to two-thirds of the land occupied area.
2.The mixing platform, metering platform, and lifting system platform of the AJ-50 skip hoist concrete batching plant are strong and durable, which fully ensure the need for calibration, inspection, and maintenance equipment. There is still plenty of room for daily work when a protective outer layer is needed.
3.AJ-50 fully automatic concrete batching plant has characteristics of a solid structure, spacious space, high reliability, and high mixing efficiency, which ensure its high production capacity and easy relocation.
Test AJ-75 hopper batching plant in the Philippines
AJ-75 hopper type concrete batching plant is composed of batching, mixing, electrical control system, and other parts of the automatic concrete mixing equipment. At the same time, it is equipped with a single manual control, automatic compensation of fall, sand, and stone moisture content compensation, can automatically complete the scheduled production.
Specifications of AJ-75
| Model | AJ-75 |
| Theoretical Productivity (m3/h) | 75 |
| Mixer Model (Mixer Output L) | JS1500 |
| Mixer Power (kW) | 2×30 |
| Mixing Cycle Period (s) | 72 |
| Rated Input Volume (Model of Batching Machine L) | 2400 |
| Standard Aggregate Bin Capacity (m3) | 3×12 |
| Category of Aggregate | 4/5 |
| Overall Weight (ton) | ≈30 |
| Installation Power (kW) | ≈140 |
The theoretical productivity is 75 cubic meters per hour and the unloading height is 3.8 meters. It is an ideal choice for engineering projects and small commercial mixing stations.
Characteristics of each system in hopper type concrete batching plants
Mixing system
The mixing system is a JS-type double-horizontal-shaft compulsory concrete mixer, which is designed and manufactured according to large-scale mixer technology. It has the characteristics of reasonable structure, low noise, short mixing time, rapid discharge, uniform mixing, and high productivity. It can achieve good mixing effects for dry and harsh, plastics and various-proportion concrete.
Materials storage system
The